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DOD Printing System Proposal

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Overview 

This below system is used for smart card/RFID card manufacturer for ISO standard cards’ DOD printing, magstripe encoding, labelling and contactless card encoding. It will increase working efficiency and improve the capacity. It can do variable data magstripe encoding, contactless encoding and DOD printing. Apply the vision system to make sure the printing data is matched with the data in the database. 

Main Features

1 The system integrates DOD printing with magstripe encoding, contactless card encoding, labelling. Which can apply the vision system to checking the printing data matched with the database or not. 

The magstripe encoding system has writing and reading function, if not writing successful, after reading, the cards will be rejected.

The contactless encoding system can work for ISO 14443 Type A and Type B chips, it can also work for ISO 16593 chips. 

Applying long-life and high accurate Japanese DOD printer’s nozzle to make sure fine printing quality.

Applying the vision system to make sure the printing quality and accurate data matched. 

Applying the Data Management Software to control the DOD printing, magnetic encoding, contactless encoding and vision system. To make sure the all the printing data in order and easy to adjust.

The flipper can be set to flip the cards and also no need to flip the cards. The rejected cards will be sent to reject box. The software will record the rejected cards, so can remake all the rejected cards by next job later on. 

Main Parts Details


NO.

Parts

Functions and Parameters

1

DOD Printing

1. It can print barcode, 2D Code, medicine regulatory code, picture, text, serial number, or info from database.

2. It can print logo, picture or website on the 2D code info.

3. Printing width: 72mm.   

4. Resolution: longitudinal direction 360DPI, landscape orientation is 720 DPI and it is adjustable.

5. Printing Speed: Grade A, 20 meters/min

6. Printing Material: Paper, PP, PET, PVC, PETG etc.

7. It can add prefix and postfix on the printing data

8. There is one Plasma Treatment Unit before DOD printer and UV Dryer Unit after DOD Printer

9. Speed:≥10K PCS/hour

2

Magnetic Encoder

From Rinas

1. Magnetic tracks1 2 3 tracksHico or Loco can be chosen

2. Magnetic MethodsThere are writing modules and reading modules on this encoder. The reading modules can be used to check the writing is OK or not.

3. The software can set the printing text is the same with the magnetic encoding text. Or set the different text from data source files. The printing item can be set any tracks in the magnetic stripe.

4. It can set magnetic data into barcode printing.

5. Speed: 6K PCS/hour.

3

Contactless Encoder

1. The chip type: ISO 14443 Type A, Type B/ISO 16593 and etc.

2. It can change the initial password of 40 blocks.  

3. Writing data format on block for contactless cards: decimalhexadecimal, ASCLL.

4. The encoding data can sent to printer to do the printing. The format is WG26WG34ABA+WG26 and etc.

5. The max encoding blocks is 4 at one pass.

6. Speed3000-4000 PCS/hour

4

Vision Inspection Unit

1. Recognize the printing text or barcode, compare it with the database matched or not.

2. Record the unrecognized cards and reject it.

3. Speed:≥10K PCS/hour

5

Labeling Unit

1. Servo motor control system + HMI control.

2. Apply high accurate sensor to make sure high labeling accuracy.

3. The labeling width can be adjusted.

4. Speed:≥10K PCS/hour

6

Laser Unit

1.  30W CO2 Laser machine

2.  Software control and easy to load the printing file. .

3.  Easy adjust and variable data printing.

4.  Text, barcode, 2D code, image could be printed.

5.  Speed:≥6K PCS/hour



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